7505 Karl May Drive • Waco Regional Airport • P.O. Box 5219 • Waco, TX 76708
Phone: (254) 752-8381 • Fax: (254) 752-3307 • www.ramaircraft.com


ENGINES • PARTS • PROPELLERS • ACCESSORIES • STC'S
   

Oil Tips - For a Longer Life and Proper Engine Performance of TCM IO / TSIO-520 / 550 and GTSIO-520 Engines.

 

Oil Pressure - The First Thing You Check

Oil Pressure
within 15 to 20 Seconds
Left Engine
 
Oil Pressure
within 15 to 20 Seconds
Right Engine
Stop starting engines without oil pressure. If no pressure, then stopping and immediately attempting a second re-start is even more destructive.

Pilots
Attention should always be paid to oil pressure coming up at every start within
15 to 20 seconds. If you do not have a positive indication you must abort the start.
Do not attempt another start until the problem is corrected.

Aircraft Mechanics
After an engine installation, oil pressure must be established on the engine prior to initial start.

Oil Pressure Anomalies
All aircraft piston engines are subject to oil pressure anomalies, primarily due to a
loss of prime that normally occurs after one of these:

Engine Installation
After an Oil change
After Periods on Inactivity
After Major Weather Changes

Engines are especially vulnerable immediately after installation.


Installing an Engine - Avoid Internal Damage
  • Attention must be paid to oil pressure anomalies, if not, internal damage, and ultimate failure will occure.
  • Pre-oiling with a pressure pot is recommended. With spark plugs removed, turning the engine through with the starter is an acceptable method, but use extreme caution around the moving propeller.
  • Note: Bleeding the oil line from the engine to the oil pressure gauge at the fitting will help the gauge show real time
    pressure much quicker. While running the engine, have an assistant catch the residual oil in a cup at the gauge end. Dispose of properly.

 

Oil Recommendations

Mineral Oil and Mineral Based Oils
• Break-in procedures: RAM uses Mineral Oil.
Normal operations: RAM uses Mineral Based Ashless Dispersant (AD) oils.

Ashless Dispersant (AD) Oil
Ashless Dispersant Oil could be written as Ashless and Dispersant Oil. There are two distinct features to remember about AD oil. Ashless stems from a requirement to clarify that the oil does not leave behind any ashes, or burning embers as it cleans. Decades ago in aviation history, oils that cleaned involved metallic cleaning particles that left embers. Such glowing metallic embers contributed to pre-ignition. Detergent oils have long since been removed from aviation piston engines. Aviation oils that clean are required to be Ashless. When an oil has Dispersant qualities, the particles created and removed by cleaning are suspended (dispersed) within the oil. Being dispersed, they are collected better by the oil filter. During the initial engine break-in period, RAM believes that AD cleansing is premature. RAM recommends a non dispersant Mineral Oil during the initial twenty-five hour break-in period of an aircraft piston engine, or replacement cylinder.

Break-in Oil
Break-in procedures should be followed whether replacing one cylinder or six, and that includes using a Multi-Viscosity Mineral Oil such as SAE 20W-50 Phillips Type-M. The minimum break-in period should be considered at least the first twenty-five hours of operation (and can continue to as much as 100 hours depending on the cylinder bore material used). The oil should be changed as soon as oil consumption stabilizes, but no later than the first twenty-five hours of operation. At that time, oil should be changed to an Ashless Dispersant (AD) Mineral Based Oil.

Single Viscosity - Mineral Based AD Oil
RAM recommends Single Viscosity Mineral Based (AD) Oils such as: Aeroshell W100 and W100 Plus Antiwear (SAE 50 wt.) when typical ground level engine starting temperatures are not less than 40° F. When operating in colder enviroments Aeroshell W80 or W80 Plus Antiwear (SAE 40 wt.) and, of course preheating is recommended. [RAM service history records indicate that Mineral Based AD oils perform significantly better than synthetic and semi-synthetic oils.]

Multi-Viscosity - Mineral Based AD Oil
Differing operating conditions and / or availability may warrant the use of multi-viscosity oils. Most important to RAM is that the oil be mineral based. RAM recommends a multi-viscosity ashless dispersant mineral based oil such as Phillips 66 X/C 20W-50. [RAM service history records indicate that Mineral Based AD oils perform significantly better than synthetic and semi-synthetic oils.]

Preheat
Preheat is recommended when engine starting temperatures are below 40º F. Preheat equipment can be purchased through numerous aviation supply companies, as well as through RAM's Parts Catalog.

Oil and Filter Change
RAM recommends changing the oil every 25 hours or 4 months whichever occurs first. RAM prefers an oil filter change at each 25 hour oil change interval but certainly you should not exceed 50 hours before changing your filter.

Two major reasons for frequent oil changes are:
(1) Flush out metal particles.
(2) Flush out acid contamination.

Frequent Oil Changes

• Flush out metal particles
Both Lycoming and Teledyne Continental Motors (TCM) engines include parts that have a proven history of normal wear that deposits normal wear particles of metal into the oil. Oil filters contribute significantly to capturing these wear particles, but not as effectively as frequently changing the oil.

• Flush out acid contamination
With four-cycle gasoline engines it is an unavoidable fact that acids collect in the oil. Acids are formed when combustion by- products and unburned gasoline leak past (blow-by) the piston rings into the crankcase. Acids are corrosive. They cause rust as well as pitting of lifter faces. Acids are not removed by oil filters or by changing filters. The only way to remove acids is to remove the oil that has become acid contaminated.

Oil Viscosity
Points made are well taken on both sides of the issue of whether to use single or mulit grade oils. In the final analysis, you know that your aircraft is subjected to extreme temperature variations and starting conditions. Many aircraft fly frequently. Many aircraft don’t fly enough. Successes and lack of successes, suggests there is simply not one viscosity that is always the best for all flight environments. In general RAM sees the following:


•Multi-Viscosity Mineral Based (AD) oil performs well in high usage airplanes.
•Single Viscosity Mineral Based (AD) oil performs well in high or low usage airplanes.

Synthetic and Semi-Synthetic Oil vs. Mineral Based Oil

RAM service history records are much less favorable for engines that have a history of
being operated on synthetic blends or semi-synthetic oil products. RAM encourages using
Mineral Based (AD) Oils only, single or multi-viscosity as conditions require.


Oil Content Reports

Should I use oil content reports?
There are a number of considerations associated with taking an oil sample as well as preparing the report, and there are a number of mechanical considerations associated with estimating engine reliability. RAM reminds aircraft operators that one report, especially one deviation from normal report, is not necessarily sufficient reason to become alarmed.

Background:
Certain parts of both Continental ( TCM ) and Lycoming engines, such as rocker shafts and piston rings, typically wear and deposit small quantities of normal wear particles in the oil.
It is a function of engine design.

The Oil Content Report Sample:
The quality of the oil sample has a great deal to do with the report. The individual taking the oil sample should use caution not to take the first oil out of the drain, because the majority of the wear metals could have settled to the bottom of the oil pan. Such a procedure could result in an erroneous reading of the metal concentration.
In addition, oil samples should only be taken from hot oil. Preferred engine warm-up should be done slowly, beginning at idle rpm for a brief period limiting idle to 1200 rpm. If a dip tube is used, it must not make contact with the bottom of the oil pan where concentrations of wear metals are likely to be exaggerated. RAM recommends engine pre-heat when the OAT is below 40°F.

How much is too much?
What is considered a high concentration of wear metal particles? Remember, an oil content report is measured in parts per million ( ppm ). Imagine a large truck filled with 1,000,000 baseballs. If 20 are flawed, they represent 20 ppm. Many engines have remained in service through TBO, even though they had one or more abnormal metal particle reports.

Recently overhauled engines:
Recently overhauled engines may have higher than normal metal particle reports; however, most laboratories are aware of these situations and usually make appropriate adjustments to their reports when so advised of the recent overhaul.

Avoid Over Servicing Aircraft Engine Oil

TCM TSIO-520 and GTSIO-520 Engines

If soon after shutdown you add oil to your engine in an effort to get the oil quantity / level indication back up to the full mark on the dipstick, you will most likely be over-servicing your TCM GTSIO-520 or TSIO-520 engine. In some cases, by as much as 2 quarts.

At such a higher oil level, during your next flight the crankshaft accessory drive gear ( that projects below the top of the oil surface in the oil pan ) will revolve through the surface of the oil and make vapor. The vapor will exit through the oil breather system and be spread over areas of the aircraft.

To avoid such mess and reduce the anxiety of blowing oil vapor overboard, ( concerned that you are using oil ), these six oil servicing guidelines should be followed:

  1. Aircraft should be as level as possible when checking the oil. Use the same level area
    as often as practicable when checking oil at your home airport.
  2. Properly install the right-hand dipstick in the right-hand engine, and the left-hand dipstick in the left-hand engine. There is a difference between the two because they are calibrated to allow for the two different engine cant angles.

  3. Note and mark the dipstick's top orientation after properly servicing the engine with a known quantity of oil. Maintain that orientation throughout future oil checks. Readings
    can vary by as much as 1/2 quart simply by having the dipstick's orientation 180° in error.

  4. Calibrate each dipstick. Immediately after draining the oil completely, add back your normal operational quantity of oil. For example, 10 quarts. Insert the dipstick and note the oil level indicated. Often off as much as 1 or 2 quarts, the dipstick may indicate 8.5 quarts. In the future, remember that such 8.5 quarts level represents the 10 quarts level.

  5. Measure oil drain-down quantity. Do so by measuring the oil quantity immediately after shut down, then again 12 hours later. Note the increased indication of oil level after the
    12 hour period -- typically due to oil draining from the oil filter, the oil cooler and the
    engine oil passages.

  6. For long flights, especially over water, service the engine to its full capacity. Knowing that at full capacity some oil will be blown overboard, expect to wipe off the airframe accordingly without becoming anxious about seeing excess oil.


Warning - No Oil Pressure - No Engine
  1. New and overhauled aircraft piston engines are subject to oil pressure anomalies, primarily due to loss of prime that normally occurs after one of these conditions: engine installation, after oil change, after periods of inactivity and after major weather changes.
  2. After an engine installation, oil pressure must be established on the engine prior to the initial start up.
  3. Attention should always be paid to oil pressure coming up at every engine start... within 15 to 20 seconds.
  4. Extreme attention must be paid to getting that initial oil pressure indication in order to avoid internal damage and ultimate failure of the engine.
  5. Pre-oiling with a pressure pot is highly recommended. With the spark plugs removed, turning the engine through with the starter is also an acceptable method, but use extreme caution around the moving propeller.
  6. Note: Bleeding the oil line from the engine to the oil pressure gauge at the fitting will help the gauge show real time pressure much quicker. While running the engine, have an assistant catch the residual oil in a cup at the gauge end.


Stop Contamination

During Engine, Propeller & Accessory removal and Installation

  1. Follow exactly the applicable STC and Service Manual procedures for installation.
  2. Used propellers and governors must be flushed thoroughly. Propeller Handling
    • Do not leave un-installed propellers open.
    • Cap off all oil inlets and threaded studs.
    • Ensure blades are well protected.O-ring Installation
    • Verify the o-ring is installed.
    • Lubricate groove area.
    • Install on crankshaft flange evenly.
    • Verify groove area is not cut or scored. Crankshaft and Propeller
    • Verify clean and lubricated.
    • O-ring area smooth.
    • Do not allow prop attach studs to cut or bind in the crankshaft holes.
    • Torque up prop evenly per service manual or propeller placard.
    • Safety wire the studs on Hartzell props. apply torque seal to studs
    and nuts.Engine Installation Procedures
    • All re-used oil lines and hoses must be flushed.
    • The propeller governor must be flushed if re-used.
    • All other components such as the turbocharger, the turbo controller, the wastegate, and the air-oil separator canister must be flushed.
  3. Engine RPM Fluctuations
    • If fluctuations occur, discontinue operation as soon as practical.
    Contact a customer service advisor.


 
 
 
RAM Aircraft, LP • 7505 Karl May Drive • P.O. Box 5219 • Waco, TX 76708
Phone: (254) 752-8381 • Fax: (254) 752-3307 • www.ramaircraft.com